Showing posts with label decoder fitting. Show all posts
Showing posts with label decoder fitting. Show all posts

Saturday, 5 April 2014

Gas Generator Loco in Service at Nystrup Gravel (1/35)

As gravel was in high demand during the German occupation of Denmark for construction of German bunkers and airfields, Nystrup Gravel worked hard to supply the sought after gravel (too hard some thought). As very little diesel and hardly any gasoline was available several locomotives were fitted with gas generators. Interested in a reliable supply of gravel, the German authorities at the nearby airfield even stationed a gas generator locomotive on the line. The locomotive arrived during the summer of 1944 bearing the markings of a Wilhelmshafen based contractor, Wilhelm Müller. After the war a long quarrel over ownership ensued while the loco kept working on Nystrup Gravel's railway.
Loco no. 78 pushing skips to the pits. Not a bad model considering that it comes practically right out of printer. I only added surface treatment, minor details, paint, decals and the Beckert Modellbau-plates. I'm sure this is not my last printed model.
After fitting metal handles and a floor I gave the loco a thorough wash before it received a thin layer of new primer. The cab interior was painted light grey (I used Vallejo Model Air 71121 USAF light grey) and weathered with thinned oil paints (black and burnt umber). The windows were made from clear plastic card. I use Kristal Klear to glue windows as it dries completely clear and shiny and gives a good, strong bond. After the cab was painted and given a quick spray of matt varnish I glued the floor in place.

I fitted the ESU decoder on the gear box end of the BullAnt with double sided tape. In that way I have a self contained drive unit that simply bolts in place with two M2 bolts. (You may remember that I ran out of M2 nuts while building the bogie flats. After having ordered a new supply from Germany one of my friends from HVB presented me with a good selection of M2 nuts and bolts. It will last a long time before I run out of M2!).

BullAnt with ESU-decoder. After a test fit to the loco body I had to relocate the decoder on the gearbox end of the BullAnt. I buy decoders in my local hobby shop - Taastrup Togkælder. Other than decoders I don't shop a lot of 'main stream' model railway stuff, so I'm probably not a customer they'll ever miss. Behind the BullAnt is my old 25W Antex soldering iron given to me by my mom and dad in the early eighties when they made me switch from building far too many plastic tanks to running trains. And yes: The handle on the iron is bakelite! I only pull out the small 25V iron when I solder decoders.
I used Vallejo 'USAF Dark Grey' (number 71.123) to paint the loco. I had been looking at the loco with black primer so long, that I thought it a shame to go over board in an orgie of colours (well, red, green and black). So dark grey it is.

Loco body painted dark grey. Where the decals will go I have applied a layer of gloss varnish. To the right are my two 'masking sticks'. Tired of hard to remove Maskol and sticky masking tape I have simply cut two plastic sheet rectangles that push-fit in the window openings. Mounted on sticks from plastic kit sprue to ease handling, they have performed very well.
The name of the German contractor came custom made from 'Skilteskoven' while the numbering was adapted from an old Tamiya decal sheet. The lovely etched plates I had acquired from Germany was impossible to locate on my shelves, even if I pride myself of having complete control of where I keep what. I ordered new plates from Beckert Modellbau. Reluctantly, though, as I expect to find the lost plates any day now that I have received new ones...


Decals in place. The black lump is filling for the fuel box and the small plastic pieces will end up as fire wood.
The loco had a generous supply of fuel poured into the fuel box. I decided not to use real wood, as I suspected real wood to look unrealistic when chopped into the tiny blocks needed in the gas generator. I used small pieces of plastic profile painted in several light greys and faint yellows. According to a hand book on gas generator driving the wood blocks should be 2x2x3 mm in 1:35, so I chopped up a square strip from Evergreen.


Fuel box filled and the fire wood has been given a coat of paint. Weathering has begun.
The gas generator was weathered rather heavily as the heat generated had a strong effect on the paint. I used several tones of grey. I applied the greys with paints and powders.  I also tried to add some ash residue from the cleaning process, repeated at least once a week on a gas generator. Several colours of oil paints were used for weathering. I even tried using a very light green around some of the pipes from the gas cooler to resemble oxidation of copper packings.

An illustration of how a gas generator works. For non-German speakers you can follow the gas from the generator on the left through the different cleaning filters and cooler to the engine's piston on the far right.
The KML 5 type was basically a O&K MD2 with lengthened frames (to take gas generator and wood fuel). It was the only narrow gauge internal combustion loco allowed to be built according to the 'Bauverbot für Motorlokomotiven' implemented in 1942 by the German authorities. Here seen in Nystrup outside Bankes Bakelit.
A wartime image of the Schöma locomotive working on the Nystrup Gravel line. Even today it is shrouded in mystery if the loco was owned by the German contractor Müller and on loan to Nystrup Gravel or if the loco was in fact the property of the gravel company.

Sunday, 26 May 2013

Sala Repair and Update (1/35)

Time flies and suddenly locos need maintenance - even without having seen much use! That was the case with my Swedish Sala loco. I built the loco in 2008 (see images from the building here) but its O-rings fell apart shortly after. Having had less than 1 hour of running time it was hardly a case of wear! With lots of other projects going on the Sala was set aside. In 2010 I went digital. The model was dismantled back in september for O-ring replacement and fitting of decoder. Since I have been working on the Sala now and then.

New O-rings in place and wires during fitting. O-rings to the right are from my bag of spares - kindly provided by Otto Schouwstra several years ago. The mini connecters are from Micro Mark.
The design of the loco makes it necessary to remove the motor to detatch the upper body from the frame. In the future this will be made somewhat easier, as I fitted mini connectors to the wires from the current collectors to the motor. That way I can easily disconnect decoder plus wires and remove the motor. No need to pull out the soldering iron.

With the new O-rings in place I tested the loco before I installed the ESU-decoder. If things didn't work I wanted to be able to spot where something had gone wrong. While the micro decoder is small all the associated wires take up a lot more space. I'm usually reluctant to cut the unneeded wires, but this time I chose to loose them.

ESU Micro-decoder and mini connectors fitted.
Before I assembled the loco again I fitted a few dials on the engine housing. I used dry transfers from Archer Transfers. I found the smallest dials on the set AR35209 to match the size of the kit's relief etched dials. I finished the dials by adding a drop of Kristal Kleer to represent glass.

With a decoder mounted the loco had to have an address, and that demands a number painted on the loco (or I will never be able to remember the loco's address).  Most locos on Danish industrial railways didn't have a number. In most cases they were the only loco a railway had. In case of more locos they could be identified by their colour, maker or by calling them names. Numbering was mostly used as a last resort. So with some reluctance I numbered the loco. Now the Sala has the number '3'. The numbers came from an old Italeri sheet, while the Nystrup Gravel-decals are costum made by 'Skilteskoven'.
No. 3 at Nystrup Gravel. Although built in Sweden in the 1930's the loco is still looking good in this 1953 photo. Nystrup employees obviously took good care of their machines.

Tuesday, 9 October 2012

Speeder Details and Electronics (1/35)

Work on the speeder continues among the other modelling tasks at my desk. On the body I have primarily been working on the interior (bench, instrumentation and levers) and getting the roof started. 
Something you don't see too often: The wiring and fitting of decoder in the tight condition inside a 1:35 model. The Black Beetle out of focus to the right. The decoder is an ESU Lokpilot 4.0 Micro. I really like ït's small size!
I have also mounted the ESU-decoder and fitted lights with their associated wires. The grain of rice bulps are from a batch I bought from Micro-Mark in the US a few years ago. The bulps had a very powerful light at 12 V, so I fitted resistors to bring down the voltage to about 6 V. That took the light level to something more in line with my idea of dim lamps rather than floodlights on a super tanker. The speeder is my first model with lights and I can't wait to see it trundle back and forth on the gravel line in darkness. The decoder, resistors and wires are hidden under the central bench and is accessible by removing two screws and lifting the upper body of the model.

Testing the speeder after fitting of decoder and lights. Trundling round my portable test track in prototypical Decauville style the Black Beetle behaved well in cooperation with ESU-decoder. Not at all like a Tenshodo! Two bolts and nuts give weight to the assembly. When finished the speeder will be weighted down by more invisibly placed weights!
In the coming weekend I will touch neither knife nor glue, as I will be attending the '22. Internationales Feldbahntreffen' hosted by Waldeisenbahn Muskau. I am looking forward to nothing but narrow gauge trains for four days - and a beer or two in between. I love the wooded landscape around Muskau and Weiswasser and I really admire the work done by my German colleagues so I can hardly wait...

See the finished speeder.